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Oil Energy’s chemical laboratories support the full product development and manufacturing cycle. Working in close coordination with the R&D team, production facilities and contract manufacturing operations, they provide analytical testing, formulation evaluation and quality control from early-stage development through to commercial production
Raw Material and Component Analysis
Formulation and Testing
Component and batch Quality Control
Manufacturing Support
Chemical Laboratory in Kazan
The Kazan laboratory focuses on the development of new chemical products, formulation work at the research stage, and technical support for customers.
The laboratory conducts the synthesis of polymeric and chemical reagents, develops formulations, tests formulation hypotheses, and confirms product performance parameters before scale-up on production lines
Chemical Product Development and Production Scale-Up
Chemical Product Development and Production Scale-Up
The chemical laboratory supports the development and design of new products throughout the production process, from scale-up trials to manufacturing technology adaptation. This approach helps verify formulation performance, reduce start-up risks, ensure consistent results during the transition to commercial production, and prevent process variations from affecting final product quality
Formulation and composition hypothesis testing
Stability and reproducibility assessment of key properties
Pilot-batch testing against critical performance parameters
Support for production implementation and scale-up
Capabilities, Services and Equipment of the Chemical Laboratory in Kazan
Equipment
Application / Method
Key Standards and Documents
Mechanical and automatic viscometers
Testing the rheological properties of cement slurries using a rotational viscometer
API RP 10B-2; Oil Energy technical specifications and test methods
HPHT pressure consistometers
Testing thickening time under high-temperature and high-pressure conditions simulating downhole environments
API RP 10B-2; Oil Energy technical specifications and test methods
HPHT filter presses
Testing fluid loss of cement systems under high-temperature and high-pressure conditions
API RP 10B-2; Oil Energy technical specifications and test methods
Compressive and flexural strength testing press
Destructive testing of cured cement-stone specimens
API RP 10B-2; GOST 310.4-81; Oil Energy technical specifications and test methods
UCA Ultrasonic Cement Analyzer
Non-destructive determination of cement-stone strength development during curing
API RP 10B-2; Oil Energy technical specifications and test methods
Grace Mechanical SGS Tester
Evaluation of cement slurry stability and sedimentation tendency
API RP 10B-2; Oil Energy technical specifications and test methods
IKA laboratory reactors
Laboratory synthesis and formulation development
Internal technical specifications, standards, process procedures and Oil Energy test methods
Lyophilizer and drying ovens
Drying samples and materials after synthesis or sample preparation
Internal technical specifications, standards and Oil Energy sample-preparation methods
Vitability tester for measuring the conductivity of OBM cleaning spacers
Monitoring the electrical conductivity of specialized process fluids and spacer systems
Internal technical specifications, standards and Oil Energy test methods
Chemical Laboratory in Beryozovsky
The accredited chemical laboratory in Beryozovsky provides analytical control and testing to support commercial-scale manufacturing. It performs measurements and analyses in accordance with approved methods, including incoming quality control of raw materials, inspection of intermediate production stages and testing of finished products
Quality Control of Raw Materials and Finished Products
Quality Control of Raw Materials and Finished Products
The chemical laboratory is involved in quality control at every key stage: incoming inspection of raw materials, in-process control during manufacturing, and final-product testing before shipment. This approach ensures consistent batch-to-batch performance and effective control of production processes
Incoming Raw Material Inspection
Each raw material component is tested before release to production to confirm compliance with technical requirements, physicochemical properties and formulation compatibility
In-Process Control
Intermediate samples are analysed during synthesis or blending to identify deviations before the production cycle is completed
Finished Product Quality Control
Finished batches are tested against key product parameters to confirm compliance with passport specifications and customer requirements
Capabilities, Services and Equipment of the Chemical Laboratory in Beryozovsky
Equipment
Application / Method
Key Standards and Documents
FANN 35 SA, OFITE 900 and Brookfield DV2T viscometers
Measurement of rheological properties and viscosity of liquid and structured systems
API RP 10B-2; Oil Energy technical specifications and test methods
OFITE HPHT filter press
Determination of fluid loss and water loss under high-temperature and high-pressure conditions
API RP 10B-2; Oil Energy technical specifications and test methods
OFITE Model 2025 automatic consistometer
Measurement of cement slurry thickening time under controlled temperature and pressure conditions
API RP 10B-2; Oil Energy technical specifications and test methods
OFITE UCA Twin Cell ultrasonic cement analyser
Non-destructive determination of cement-stone strength development over time
API RP 10B-2; GOST 310.4-81; Oil Energy technical specifications and test methods
GRACE M5600 rheometers
Advanced rheological analysis of non-aqueous systems, including generation of rheological curves
International rheology standards; internal technical specifications, standards and Oil Energy test methods
Kristallux-4000M gas chromatograph
Analytical separation and quantitative determination of components in complex mixtures
Relevant GOST standards and Oil Energy internal accredited analytical methods
Hanna HI8733 conductivity meter
Measurement of electrical conductivity of solutions
GOST/ISO standards for electrical-conductivity measurement; Oil Energy internal test methods
AnD MF50 moisture analyser
Determination of moisture content in solid and bulk materials
Relevant GOST standards for moisture-determination methods
FAQ: Chemical Laboratory Services
Primarily for the oil and gas, chemical and construction industries.
The main test objects include cementing systems, cementing formulations and additives, drilling chemicals and additives, polymer compositions - from synthesis through to production scale-up - as well as specialized chemical formulations developed to meet customer-specific requirements across different industries.
Absolutely. The laboratory is involved in quality control at three levels: incoming inspection of raw material components, in-process control during manufacturing, and testing of finished batches before shipment.
Oil Energy has an established Quality Management System (QMS) and undergoes regular audits by customers and clients.
Oil Energy has an established Quality Management System (QMS) and undergoes regular audits by customers and clients.
Yes. Where required, a contract for commercial testing can be concluded in accordance with the laboratory’s accreditation scope and internal test methods.
Oil Energy’s laboratories provide customer technical support, production scale-up assistance and product quality control: from raw material components to finished products
Oil Energy’s laboratories provide customer technical support, production scale-up assistance and product quality control: from raw material components to finished products
Yes. The chemical laboratory in Beryozovsky provides determination of volatile chlorinated organic compounds in chemical products as a standalone analytical service.
Volatile chlorinated organic compounds are determined by gas chromatography, including preliminary extraction of light chlorinated organic compounds from the sample, followed by chromatographic separation on a column and selective detection
Volatile chlorinated organic compounds are determined by gas chromatography, including preliminary extraction of light chlorinated organic compounds from the sample, followed by chromatographic separation on a column and selective detection
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